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INFRASTRUCTURE & FACILITIES
At Reliable, it is our ethos to always embrace new technologies. This is driven by Our Values - Passion for Excellence and Customer Focus. Our technology is our strength for world-class manufacturing quality.
Reliable has established nine facilities across India over the last 3 decades where we successfully manufacture a wide range of products, including skin components such as doors & fenders, structural components such as torsion beams, chassis components & underbody profiles and critical assemblies such as cross-car beams, engine plates and pedal assemblies. Our latest technology and low-cost automation reduce the turnaround time from design to development.
We are equipped with the best-in-class CNC machines, presses, robotic welding machines, quality testing laboratories and prototype manufacturing & testing facilities.
MANUFACTURING PROCESSES
Our core strength is sheet metal stamping. Our experience of 3 decades translates into our capability of delivering high-quality and world-class metal components for varied applications/ industry segments.
We have a wide range of presses from 40 Tons to 1250 Tons including a fully automated transfer press, progressive press and high tonnage presses. We use presses of reputed make/ brands such as Schuler, Isgec, SEW, etc.
/// METAL STAMPING
We have a rich experience of about 2 decades in the process of Spot & Projection welding. We have a team of skilled welders at all our plants that ensure utmost precision, accuracy and perfection.
We use welding guns of reputed make/ brands such as Nash, ESAB, etc.
/// SPOT & PROJECTION WELDING
Our state-of-the-art robotic welding infrastructure is a testament to our ethos of "Embracing New Technology." Our Robotic welding infrastructure is capable of welding a high volume of diverse parts and metals with speed, precision and efficiency.
We manufacture high-quality precision products which optimize the use of the material, generate less wastage/scrap and are thus cost-effective. We use robotic welding machines of reputed make/ brands such as Kuka and ABB.
/// ROBOTIC WELDING
Reliable has a team of CNC machining experts. We also use laser cutting (from our vendor partners) for the accuracy of complex parts, which gives the products cleaned and sealed edges.
We use VMCs and CNC machines of reputed make/ brands such as Haas, Proth, AMS, ARGO, etc.
/// MACHINING
Reliable boasts of a dedicated Paint shop for Tractor Axle Beams. Our Paint Shop meets the highest standards of quality, reliability and safety.
It is capable of painting 35 beams per hour.
/// PAINT SHOP
We have expertise in axle beam assembly for tractors. The assembly requires very high precision and the tolerance limits are often limited to a few microns.
Our dedicated setup for axle beam assembly is equipped with robotic and manual welding stations, boring & drilling SPMs, bush pressing machines and checking fixtures.
/// AXLE BEAM ASSEMBLY
We have a dedicated conveyorised shot blasting machine for Axle Beam assembly.
We also offer shot blasting, CED coating, powder coating, etc. (through our vendor partners) for other components.
/// SURFACE TREATMENT
TESTING FACILITY
All our plants are equipped with 3 Axis CMM laboratories. The CMM measures the geometry of physical objects by sensing discrete points on the surface of the object with a probe.
This enables us to continuously validate the accuracy and precision of the produced components with the customer’s requirements.
/// 3 AXIS CMM
A salt spray test is used to test the corrosion resistance of the product. The testing method uses high-saline conditions to measure the strength of the products, paints and coatings over extended periods.
An in-house test facility not only helps us to reduce the overall turnaround time but also gives us an assurance about the calibration of the machine and accuracy of the results.
/// SALT SPRAY TESTING
