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INFRASTRUCTURE & FACILITIES

At Reliable, it is our ethos to always embrace new technologies. This is driven by Our Values - Passion for Excellence and Customer Focus. Our technology is our strength for world-class manufacturing quality.
 

Reliable has established seven facilities across India over the last 3 decades where we successfully manufacture a wide range of products, including skin components such as doors & fenders, structural components such as torsion beams, chassis components & underbody profiles and critical assemblies such as cross-car beams, engine plates and pedal assemblies. Our latest technology and low-cost automation reduce the turnaround time from design to development.
 

We are equipped with the best-in-class CNC machines, presses, robotic welding machines, quality testing laboratories and prototype manufacturing & testing facilities.

MANUFACTURING PROCESSES

  • Our core strength is sheet metal stamping.

  • Our experience of 3 decades translates into our capability of delivering high-quality and world-class metal components for varied applications/ industry segments

  • We have a wide range of presses from 40 Tons to 1250 Tons including a fully automated transfer press, progressive press and high tonnage presses

  • We use presses of reputed make/ brands such as Schuler, Isgec, SEW, etc

///  METAL STAMPING

  • We have a rich experience of about 2 decades in the process of Spot & Projection welding

  • We have a team of skilled welders at all our plants that ensure utmost precision, accuracy and perfection

  • We use welding guns of reputed make/ brands such as Nash, ESAB, etc

///  SPOT & PROJECTION WELDING

  • Our state-of-the-art robotic welding infrastructure is a testament to our ethos of "Embracing New Technology"

  • It is capable of welding a high volume of diverse parts and metals with speed, precision and efficiency

  • We manufacture high-quality precision products which optimize the use of the material, generate less wastage/scrap and are thus cost-effective

  • We use robotic welding machines of reputed make/ brands such as Kuka and ABB

///  ROBOTIC WELDING

  • Reliable has a team of CNC machining experts

  • We also use laser-cutting (In House) for the accuracy of complex parts,
    which gives the products cleaned, sealed edges

  • We use VMC and CNC machines of reputed make/ brands such as Haas, Proth, AMS, ARGO, etc

///  MACHINING

  • Reliable boasts of a dedicated Paint shop for Tractor Axle Beams. Our Paint Shop meets the highest standards of quality, reliability and safety

  • It is capable of painting 35 beams per hour

///  PAINT SHOP

  • We have expertise in axle beam assembly for tractors. The assembly requires very high precision and the tolerance limits are often limited to a few microns

  • Our dedicated setup for axle beam assembly is equipped with robotic and manual welding stations, boring & drilling SPMs, bush pressing machines and checking fixtures

///  AXLE BEAM ASSEMBLY

  • We have a dedicated conveyorised shot blasting machine for Axle Beam assembly

  • We also offer shot blasting, CED coating, powder coating, etc. (through our vendor partners) for other components

///  SURFACE TREATMENT

TESTING FACILITY

  • All our plants are equipped with 3 Axis CMM laboratories. The CMM measures the geometry of physical objects by sensing discrete points on the surface of the object with a probe​

  • This enables us to continuously validate the accuracy and precision of the produced components with the customer’s requirements

///  3 AXIS CMM

  • A salt spray test is used to test the corrosion resistance of the product. The testing method uses high-saline conditions to measure the strength of the products, paints and coatings over extended periods

  • An in-house test facility not only helps us to reduce the overall turnaround time but also gives us an assurance about the calibration of the machine and accuracy of the results

///  SALT SPRAY TESTING

Know more about our infrastructure, processes and certifications.

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